We have powerful state of the art machinery and equipment satisfying the highest technical and qualitative requirements.
Since early October 2020 our machinery has been extended with a solid state laser. This new pipe laser is used to process pipes in round, square and oval shape and has the advantage of allowing both cutting to length as well as contour cutting in a single operation. 3D data is used for programming meaning that complex geometries can be cut and any modifications quickly applied without any great effort or outlay. The new laser pipe cutter thereby extends the range of possible parts, cutting pipes and profiles quickly and precisely, and reducing processing times of sheet metal in particular. It is also equipped with a 3D swivel head allowing oblique cuts.
The thread cutting unit integrates another processing step into the workstream, we can simultaneously insert up to eight thread cutting tools into the standard-conformal tool holder. The open design makes the machine optimally accessible and the clamping technology allows production of pipes along the entire clamping area without retooling. Using modern sensor technology the solid state laser ensures optimal results and smooth processing.
The acquisition of a new CNC bending machine represents another indispensible element for the production of complex and high quality sheet metal components. Equipping the machine with the latest software allows digitalisation of the of sheet metal manufacturing process chain. The operating software integrated in the machine creates bending programmes from provided data within seconds which can be simulated on the monitors in real time. The angle measurement systems integrated in the machine ensure exact manufacturing from the very first component and hence reduce the otherwise necessary manual angle measurements and corrections. By centrally providing the component data generated in the EDP based design the respective required machines are verified using a QR code on the sheet metal part hence eliminating the otherwise necessary programming times at each respective machine.
The powder coating machine is the heart of our plant 2. Here the steel parts of office and laboratory furnishings as well as air filtering technology receive their final colour coating. The individual parts are hung, then degreased and phosphated in the washing channel. After drying, the parts enter the powder cabinet where they are automatically powder coated, whereas complex parts can be manually pre- respectively post powder coated. The coating is then baked in at approximately 200 degrees.
The powder coating process produces a scratch and impact resistant surface. By using a quick-change and manual cabinet both small and large series parts can be produced.
We are particularly proud of using virtually 100% of the materials, as any coating powder not applied to the work piece can simply be reused.